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The biggest heat loss from a steam generator is the heat lost with the exiting flue gas. The flue gas loss depends on the final flue gas temperature and the amount of flue gases. Thus the higher the air ratio, the higher the flue gas losses. The flue gases should leave the boiler at a temperature as low as possible to minimize the flue gas losses.

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Coal-fired boilers are mainly operated at either subcritical or supercritical conditions. From a thermo-physics perspective, two phase mixtures of water and steam are replaced by a single supercritical fluid when the boiler pressure increases above the critical pressure of 22.12 MPa and the corresponding saturation temperature of 374 °C (Shen and Cheng, 2004).

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